How to Determine Cargo Shelf Capacity?
The capacity of the cargo rack is determined by the weight, size and design of the products to be stored. To determine the correct cargo rack capacity, you need to consider the following factors:
- Product Weight:
Determining the weight of the products to be stored is the most important factor in determining the capacity of the rack. The total weight of the products is essential to determine the maximum load capacity that the rack can carry.
- Product Dimensions:
The dimensions of the products affect the dimensions of the rack, such as its width, depth and height. More robust and wide rack systems should be selected for large and heavy products.
- Rack Material and Design:
The material and design of the rack also affect the capacity. Steel rack systems generally have higher capacities, but suitable capacity rack systems can also be selected with other materials.
- Rack Height and Distance Between Tables:
The height of the rack and the distance between tables are other factors that affect the total capacity. Higher and wider rack systems are more suitable for storing higher capacity products.
Safety Factor:
When determining the capacity of the shelf, it is important to add a safety factor to prevent overloading. A safety margin of 20%-25% of the actual capacity of the shelf should generally be added.
Sample Calculation:
For example, if the maximum load capacity that a shelf can carry is 1000 kg, when you add a safety margin for this shelf, the actual capacity will be 800 kg.
You can make a calculation by taking these factors into account to determine the correct load shelf capacity or you can get support from our expert team. You can contact our company and find the best solution for your needs.
How are load shelf dimensions determined?
Load shelf dimensions are determined according to storage needs, the dimensions of the products to be stored and the structure of the warehouse area. In order to determine the correct load shelf dimensions, you need to consider the following factors:
- Dimensions of the Products to be Stored:
The width, depth and height of the products to be stored are the most important factors in determining the dimensions of the shelf. The width, depth and height of the shelf should be adjusted according to the dimensions of the products.
Dimensions of the Area Where the Shelf Will Be Used:
The width, depth and height of the warehouse or storage area determine the area where the shelf systems will be placed. Shelf dimensions should be determined in accordance with the dimensions of this area.
- Transition and Work Areas:
Leaving sufficient transition and work area between shelf systems is important for efficient warehouse operations. Therefore, these areas should also be taken into consideration when determining shelf dimensions.
- Shelf Material and Design:
The material and design of the shelf are effective in determining the dimensions. Different materials and designs enable different measurement options.
- Shelf Height and Distance Between Tables:
The height of the shelf and the distance between tables should be determined depending on the height of the products to be stored and the overall height of the shelf.
Sample Calculation:
For example, if the dimensions of the products to be stored are 120 cm x 80 cm x 50 cm and a 4-tier shelf system is needed for these products, the dimensions of each shelf table should be at least 120 cm x 80 cm. In addition, the height of the shelf should be determined according to the total height of the products.
You can make a calculation by taking these factors into account to determine the correct load shelf dimensions or get support from our expert team. You can contact our company and find the best solution for your needs.
How long does it take to install a load shelf?
The load shelf installation time varies depending on the type of shelf, its size and the condition of the area where it will be installed. In general, a basic timeline for load shelf installation is as follows:
Preparatory Work (Cleaning the Area and Taking Measurements):
This stage usually takes 1-2 hours.
Mounting of Shelf Parts:
- Predecessor Shelving Systems: 1-2 days
- Smart Shelving Systems: 2-4 days
- Pallet Shelving Systems: 1-3 days
- Cantilever Shelving Systems: 1-2 days
- Steel Shelving Systems: 2-4 days
- Wooden Shelving Systems: 1-3 days
- Multi-Storey Shelving Systems: 3-5 days
Final Checks and Adjustments:
After the installation is completed, final checks and adjustments usually take 1 day.
Total Installation Time:
- Predecessor Shelving Systems: 2-3 days
- Smart Shelving Systems: 3-5 days
- Pallet Shelving Systems: 2-4 days
- Cantilever Shelving Systems: 2-3 days
- Steel Shelving Systems: 3-5 days
- Wooden Shelving Systems: 2-4 days
- Multi-Storey Shelving Systems: 4-6 days
These times are representative, and the actual installation time may vary depending on warehouse needs, the characteristics of the racking systems, and assembly requirements. You can contact our company for more detailed information about racking systems and the exact installation time. Our expert team will help you to offer the best solution for your needs.
How is a cargo rack designed?
A cargo rack design is made specifically according to the needs of the warehouse area and the products to be stored. You can follow the steps below to create the right cargo rack design:
- Measurements of the Warehouse Area:
The first step is to measure the width, depth, and height of the warehouse area where the racking systems will be installed. These measurements form the basis of the cargo rack design.
Dimensions and Weights of Products to be Stored:
The dimensions, weights and quantities of products to be stored are of critical importance in determining the shelf design. The dimensions of the shelf tables and the load capacity of the shelf are determined according to the dimensions and weights of the products.
- Shelf Type Selection:
The most appropriate shelf type is selected according to the characteristics of the products to be stored and the structure of the warehouse area. For example; There are various shelf types such as pallet, predecessor, smart or multi-storey shelf systems.
- Structure and Material of the Shelf:
The structure of the shelf and the selection of materials to be used are determined according to the weight of the products to be stored and the storage conditions. The most appropriate one is selected from different options such as shelf systems made of steel, wood or other metal materials.
Shelf Height and Distance Between Tables:
The height of the shelf and the distance between tables are determined depending on the height of the products to be stored and the overall height of the shelf.
- Passage and Work Areas:
Leaving sufficient passage and work space between shelf systems is important for efficient warehouse operations.
- Safety Factor:
When determining the capacity of the shelf, it is important to add a safety factor to prevent overloading. A safety margin of 20%-25% of the actual capacity of the shelf should generally be added.
Visualization of Design:
A 3D visualization or drawing of the designed racking system is created, and an understandable and visual presentation is prepared for warehouse managers and employees.
You can make a plan by taking these steps into account to create the right cargo rack design or get support from our expert team. You can find the best solution for your needs by contacting our company. Our expert team will help you create the most suitable cargo rack design for your needs and warehouse space.
